What Kinesis Controls Metal

2 min read 02-12-2024

Kinesis, a leading provider of industrial automation solutions, offers a range of control systems specifically designed for metal processing applications. These systems are built to withstand the harsh environments and demanding requirements of metalworking, providing precise and reliable control over various processes. Understanding exactly what Kinesis controls in the metal industry requires a closer look at their capabilities.

Key Metalworking Processes Controlled by Kinesis Systems

Kinesis' control systems aren't a one-size-fits-all solution. Their adaptability allows them to manage a diverse array of metalworking processes, including:

1. Rolling Mills:

Kinesis systems precisely regulate the speed, tension, and gauge of rolled metal products. This ensures consistent quality and prevents defects. The control systems monitor and adjust numerous parameters in real-time, maximizing efficiency and minimizing material waste.

2. Extrusion Presses:

In extrusion, metal is forced through a die to create a specific shape. Kinesis' control systems manage the pressure, temperature, and speed of the extrusion process, critical factors influencing the final product's quality and dimensions. Accurate control prevents defects and ensures dimensional accuracy.

3. Casting Processes:

For metal casting (including die casting, investment casting, and others), precise temperature control is paramount. Kinesis systems regulate the temperature of the molten metal, ensuring consistent casting quality and minimizing defects caused by temperature fluctuations. They also monitor and control the cooling process.

4. Forging Processes:

Forging involves shaping metal using compressive forces. Kinesis controls the pressure, temperature, and timing of the forging process to achieve desired shapes and properties. Precise control ensures consistent product quality and reduces defects.

5. Cutting and Machining:

While not directly controlling the cutting tools themselves, Kinesis systems often integrate with CNC (Computer Numerical Control) machines in metal cutting and machining operations. This integration allows for precise control of the machine's movements, ensuring accuracy and efficiency in the cutting process. They may also manage the associated material handling and safety systems.

Beyond Individual Processes: Integrated Solutions

Kinesis' strength lies not just in controlling individual metalworking processes, but in offering integrated solutions. Their systems can coordinate multiple machines and processes within a production line, optimizing overall efficiency and throughput. Data acquisition and analysis capabilities further enhance control and allow for proactive maintenance. This holistic approach differentiates Kinesis in the competitive landscape of industrial automation.

The Importance of Precise Control in Metalworking

The metalworking industry demands extremely precise control. Even minor variations in parameters can lead to significant defects and costly rework. Kinesis' control systems help companies mitigate these risks, resulting in higher quality products, reduced waste, and increased productivity. Their ability to handle the complexities and demands of modern metal processing makes them a valuable asset for manufacturers in this sector.